MSRL HCL TANK Manufacturer Stockist Exporter
MSRL HCL TANK Manufacturer Stockist Exporter
MSRL HCL Tank is specifically designed to store hydrochloric acid under controlled and safe conditions. The tank is fabricated using high-quality mild steel to provide excellent structural strength. An internal rubber lining is applied to protect the steel surface from corrosive HCL fumes and liquid contact. This lining acts as a chemical barrier that prevents metal deterioration. The design ensures long operational life even in aggressive environments. MSRL HCL tanks are commonly used in chemical processing plants. They are also preferred in pharmaceutical and water treatment industries. Their robust construction supports safe acid containment. Overall, the tank ensures reliability and safety in acid storage operations.
The mild steel shell of an MSRL HCL Tank offers high mechanical strength and load-bearing capacity. It allows the tank to withstand internal pressure and external environmental stresses. Mild steel is chosen due to its excellent weldability and fabrication flexibility. The steel structure supports large storage capacities without deformation. Proper surface preparation is carried out before rubber lining application. This enhances adhesion between steel and rubber layers. The strong shell ensures resistance against impact and vibration. It also provides stability during transportation and installation. As a result, the tank remains durable over extended service periods.
Rubber lining is the most critical feature of an MSRL HCL Tank. The lining is specially formulated to resist hydrochloric acid and acidic vapors. It prevents direct contact between the acid and the mild steel surface. This significantly reduces the risk of corrosion and leakage. Rubber lining also enhances the tank’s resistance to abrasion and chemical attack. Various types of rubber linings can be selected based on acid concentration. The lining is applied using controlled curing processes. Quality inspection ensures uniform thickness and bonding. This protective layer greatly extends the service life of the tank.
MSRL HCL Tanks are engineered to operate under varying temperature and concentration conditions. They can safely store dilute as well as concentrated hydrochloric acid. The tank design accounts for thermal expansion and contraction. Proper venting systems are included to handle acid fumes. These vents help maintain internal pressure balance. Flanges and nozzles are rubber lined to prevent corrosion at joints. The tank structure minimizes stress concentration points. This ensures safe performance during continuous operation. Such engineering makes the tank suitable for demanding industrial environments.
Leak prevention is a key advantage of MSRL HCL Tanks. The rubber lining provides a seamless internal surface that reduces failure risks. Advanced lining techniques ensure strong adhesion and flexibility. This flexibility helps absorb mechanical shocks and vibrations. Periodic inspection can easily identify lining wear or damage. Maintenance requirements are minimal compared to other materials. The tank design allows easy access for inspection and repair. This improves operational safety and reduces downtime. As a result, industries benefit from uninterrupted acid storage.
MSRL HCL Tanks are widely used in chemical manufacturing plants. They are essential for acid pickling processes in steel industries. Water treatment plants use them for pH correction and chemical dosing. Pharmaceutical industries rely on them for controlled acid storage. Textile and dye industries also use HCL tanks for processing applications. Their corrosion resistance ensures product purity. The tanks can be customized for different capacities and orientations. Vertical and horizontal designs are available. This versatility makes them suitable for multiple industrial sectors.
Our Other Valuable Products
Fabrication of MSRL HCL Tanks follows strict quality standards. Welding is carried out by skilled professionals to ensure joint integrity. Non-destructive testing is often performed on welded seams. Surface preparation includes grit blasting for optimal lining adhesion. Rubber lining is applied under controlled environmental conditions. Curing is done as per manufacturer recommendations. Final inspection includes spark testing of the lining. Dimensional checks ensure compliance with design specifications. This quality control ensures reliable and safe tank performance.
Safety is a primary consideration in MSRL HCL Tank design. The tank minimizes the risk of acid leakage and contamination. Proper venting and overflow provisions are incorporated. External coatings protect the outer surface from atmospheric corrosion. Earthing provisions are included to avoid static charge buildup. Lifting lugs and supports are designed for safe handling. The tank complies with industrial safety guidelines. Proper labeling ensures easy identification of stored chemicals. These features collectively enhance workplace safety.
Specification of MSRL HCL TANK
| Parameter | Specification |
|---|---|
| Tank Type | MSRL HCL Tank (Mild Steel Rubber Lined) |
| Application | Storage of Hydrochloric Acid (HCL) |
| Material of Construction | Mild Steel (IS 2062 / ASTM A36) |
| Rubber Lining Type | Natural Rubber / Soft Rubber / Hard Rubber |
| Rubber Lining Thickness | 3 mm – 6 mm (Customizable) |
| HCL Concentration Handling | Up to 35% HCL |
| Operating Temperature | Up to 70°C |
| Design Pressure | Atmospheric |
| Tank Capacity | 500 Liters to 100,000 Liters |
| Tank Orientation | Vertical / Horizontal |
| Fabrication Standard | As per ASME / IS Standards |
| Welding Process | Arc Welding / MIG Welding |
| Surface Preparation | Grit / Sand Blasting SA 2.5 |
| External Coating | Epoxy / Anti-Corrosive Paint |
| Testing | Spark Test, Hydro Test, Visual Inspection |
| Accessories | Manhole, Nozzles, Vent, Drain, Ladder, Platform |
Chemical Composition of MSRL HCL TANK
| Material | Element | Composition (%) |
|---|---|---|
| Mild Steel (Shell & Structure) | Carbon (C) | 0.18 – 0.25 |
| Manganese (Mn) | 0.60 – 1.50 | |
| Silicon (Si) | 0.10 – 0.40 | |
| Sulphur (S) | ≤ 0.040 | |
| Phosphorus (P) | ≤ 0.040 | |
| Iron (Fe) | Balance | |
| Rubber Lining (Internal) | Natural Rubber Polymer | 60 – 75 |
| Carbon Black | 20 – 30 | |
| Sulphur (Curing Agent) | 1 – 3 | |
| Accelerators & Additives | 2 – 5 | |
| Antioxidants | 1 – 2 |
Mechanical Properties of MSRL HCL TANK
| Component | Property | Typical Value |
|---|---|---|
| Mild Steel (Tank Shell) | Tensile Strength | 410 – 540 MPa |
| Yield Strength | 250 MPa (Min) | |
| Elongation | 20 – 25% | |
| Hardness | 120 – 170 HB | |
| Impact Strength | Good at Ambient Temperature | |
| Modulus of Elasticity | 200 GPa | |
| Rubber Lining (Internal) | Tensile Strength | 10 – 20 MPa |
| Elongation at Break | 350 – 600% | |
| Hardness | 45 – 70 Shore A | |
| Tear Resistance | High | |
| Abrasion Resistance | Excellent | |
| Operating Temperature Range | -20°C to +70°C |
MSRL HCL Tanks offer excellent cost effectiveness compared to exotic alloy tanks. Mild steel construction reduces initial material costs. Rubber lining provides corrosion protection at a lower cost. Maintenance expenses are also comparatively low. The long service life improves return on investment. Repair of rubber lining is easier than metal replacement. Downtime during maintenance is minimal. This reduces operational losses for industries. Overall, the tank delivers high performance at economical pricing.
Pipe Testing Methods
Pipe Applications
We supply Pipes Worldwide.
Exporting Steel Pipes & Tubes to over 60 countries including Afghanistan, Albania, Andorra, Angloa, Austria, Australia, Bahrain, Bangladesh, Bhutan, Brazil, Brunei, Belarus, Belgium, Bulgaria, Cambodia, China, Cyprus, Croatia, Czech Republic, Canada, Denmark, Estonia, Egypt, Finland, France, Germany, Greece, Georgia, Hungary, Iceland, Ireland, Italy, Indonesia, Iran, Iraq, Israel, Japan, Jordan, Kazakhstan, Kuwait, Kyrgyzstan, Lebanon, Latvia, Latin America, Liechtenstein, Lithuania, Luxembourg, Malta, Madagascar, Mexico, Moldova, Monaco, Malaysia, Maldives, Mongolia, Myanmar (Burma), Nepal, New Zealand, North Korea, Netherlands, Norway, Nigeria, Oman, Poland, Portugal, Pakistan, Palestine, Philippines, Qatar, Russia, Romania, Russia, San Marino, Serbia and Montenegro, Slovakia, Slovenia, Spain, Sweden, Switzerland, Saudi Arabia, Singapore, South Korea, South Africa, Sri Lanka, Sudan, Syria, Taiwan, Tanzania, Tajikistan, Thailand, Turkey, Turkmenistan, Ukraine, United Kingdom, United Arab Emirates (UAE), Uzbekistan, Venezuela, Vietnam, Yemen, etc.